18 Years Factory Graphite Electrode Companies In World - HP Graphite Electrode for Steel Making – MORKIN
18 Years Factory Graphite Electrode Companies In World - HP Graphite Electrode for Steel Making – MORKIN Detail:
The Introduction of HP Graphite Electrode
High power graphite electrode is produced by low-sulfur content petroleum coke (or needle coke) as raw materials and coal asphalt as binder through calcination, crushing, batching, kneading, molding, baking, impregnation, rebaking, graphitization and machining. Its physical and mechanical properties are higher than regular power graphite electrode, such as low resistivity and large current density.
The Application of HP Graphite Electrode
(1) For steel smelting in electric arc furnace/ladle furnace
(2) HP Graphite electrode is mainly used in Electric arc furnace for steel making. When graphite electrode is working in EAF, the current will be introduced by graphite electrode into the furnace, and there will be heat source which is generated by electric arc between electrode end and furnace charge for smelting.
(3)For corundum smelting in electric furnace
(4)Used for processing special-shaped graphite products
The blank of graphite electrode is also used to process various special-shaped graphite prod and graphite crucible,etc..
The Production Processes of Graphite Electrode
The Chemical and Physical Indexes of HP Graphite Electrode
Item
|
Unit
|
HP | |
φ200-φ700mm | |||
Resistivity | Electrode | μΩm | 5.8-6.6 |
Nipple | 3.5-4.0 | ||
Modulus of Rupture | Electrode | Mpa | 10.0-13.0 |
Nipple | 20.0-23.0 | ||
Young’s Modulus | Electrode | GPa | 8.0-12.0 |
Nipple | 14.0-16.0 | ||
Bulk Density | Electrode | g/cm3 | 1.64-1.68 |
Nipple | 1.75-1.80 | ||
CTE (100-600℃) | Electrode | 10-6/℃ | 1.6-1.9 |
Nipple | 1.1-1.4 | ||
Ash | % | 0.3 |
The Current Carrying Capacity of Graphite Electrode
Nominal Diameter |
RP |
HP |
UHP |
||||
Millimeter |
Inch |
Current Carrying Capacity |
Current Density |
Current Carrying Capacity |
Current Density |
Current Carrying Capacity |
Current Density |
mm |
inch |
A |
A/cm2 |
A |
A/cm2 |
A |
A/cm2 |
75 |
3’’ |
1000-1400 |
22-31 |
||||
100 |
4’’ |
1500-2400 |
19-30 |
||||
130 |
5’’ |
2200-3400 |
17-26 |
||||
150 |
6’’ |
3000-4500 |
16-25 |
||||
200 |
8’’ |
5000-6900 |
15-21 |
5500-6900 |
18-25 |
||
250 |
10’’ |
7000-10000 |
14-20 |
6500-10000 |
18-25 |
8100-12200 |
20-30 |
300 |
12’’ |
10000-13000 |
14-18 |
13000-17400 |
17-24 |
15000-22000 |
20-30 |
350 |
14’’ |
13500-18000 |
14-18 |
17400-24000 |
17-24 |
20000-30000 |
20-30 |
400 |
16’’ |
18000-23500 |
14-18 |
21000-31000 |
16-24 |
25000-40000 |
19-30 |
450 |
18’’ |
22000-27000 |
13-17 |
25000-40000 |
15-24 |
32000-45000 |
19-27 |
500 |
20’’ |
25000-32000 |
13-16 |
30000-48000 |
15-24 |
38000-55000 |
18-27 |
550 |
22’’ |
28000-34000 |
12-14 |
34000-53000 |
14-22 |
45000-65000 |
18-27 |
600 |
24’’ |
30000-36000 |
11-13 |
38000-58000 |
13-21 |
50000-75000 |
18-26 |
650 |
26’’ |
32000-39000 |
10-12 |
41000-65000 |
12-20 |
60000-85000 |
18-25 |
700 |
28’’ |
34000-42000 |
9.0-11 |
45000-72000 |
12-19 |
70000-120000 |
18-30 |
Dimension of 4TPI Nipples and Socket
Nominal Diameter |
Nipple Type |
Sizes of Nipple (mm) |
Sizes of Socket |
Thread |
|||||
mm |
inch |
D |
L |
d2 |
l |
d1 |
H |
mm |
|
Deviation (-0.5-0) |
Deviation (-1-0) |
Deviation (-5-0) |
Deviation (0-0.5) |
Deviation (0-7) |
|||||
200 |
8’’ |
122T4N |
122.24 |
177.80 |
80 |
<7 |
115.92 |
94.90 |
6.35 |
250 |
10’’ |
152T4N |
152.40 |
190.50 |
108.00 |
146.08 |
101.30 |
||
300 |
12’’ |
177T4N |
177.80 |
215.90 |
129.20 |
171.48 |
114.00 |
||
350 |
14’’ |
203T4N |
203.20 |
254.00 |
148.20 |
196.88 |
133.00 |
||
400 |
16’’ |
222T4N |
222.25 |
304.80 |
158.80 |
215.93 |
158.40 |
||
400 |
16’’ |
222T4L |
222.25 |
355.60 |
150.00 |
215.93 |
183.80 |
||
450 |
18’’ |
241T4N |
241.30 |
304.80 |
177.90 |
234.98 |
158.40 |
||
450 |
18’’ |
241T4L |
241.30 |
355.60 |
169.42 |
234.98 |
183.80 |
||
500 |
20’’ |
269T4N |
269.88 |
355.60 |
198.00 |
263.56 |
183.80 |
||
500 |
20’’ |
269T4L |
269.88 |
457.20 |
181.08 |
263.56 |
234.60 |
||
550 |
22’’ |
298T4N |
298.45 |
355.60 |
226.58 |
292.13 |
183.80 |
||
550 |
22’’ |
298T4L |
298.45 |
457.20 |
209.65 |
292.13 |
234.60 |
||
600 |
24’’ |
317T4N |
317.5 |
355.60 |
245.63 |
311.18 |
183.80 |
||
600 |
24’’ |
317T4L |
317.5 |
457.20 |
228.70 |
311.18 |
234.60 |
||
650 |
26’’ |
355T4N |
355.60 |
457.20 |
266.79 |
349.28 |
234.60 |
||
650 |
26’’ |
355T4L |
355.60 |
558.80 |
249.86 |
349.28 |
285.40 |
||
700 |
28’’ |
374T4N |
374.65 |
457.20 |
285.84 |
368.33 |
234.60 |
||
700 |
28’’ |
374T4L |
374.65 |
558.80 |
268.91 |
368.33 |
285.40 |
||
750 |
30’’ |
406T4N |
406.4 |
584.20 |
296.42 |
400.08 |
298.10 |
||
750 |
30’’ |
406T4L |
406.4 |
609.60 |
292.19 |
400.08 |
310.80 |
||
800 |
32’’ |
431T4N |
431.8 |
635.00 |
313.36 |
425.48 |
325.50 |
||
800 |
32’’ |
431T4L |
431.8 |
685.80 |
304.89 |
425.48 |
348.90 |
Dimension of 3TPI Nipples and Socket
Nominal Diameter |
Nipple Type |
Sizes of Nipple (mm) |
Sizes of Socket |
Thread |
|||||
mm |
inch |
D |
L |
d2 |
l
|
d1 |
H |
mm |
|
Deviation (-0.5-0) |
Deviation (-1-0) |
Deviation (-5-0) |
Deviation (0-0.5) |
Deviation (0-7) |
|||||
250 |
10’’ |
155T3N |
155.57 |
220.00 |
103.80 |
<7 |
147.14 |
116.00 |
6.35 |
300 |
12’’ |
177T3N |
177.16 |
270.90 |
116.90 |
168.73 |
141.50 |
||
350 |
14’’ |
215T3N |
215.90 |
304.80 |
150.00 |
207.47 |
158.40 |
||
400 |
16’’ |
215T3L |
215.90 |
304.80 |
150.00 |
207.47 |
158.40 |
||
400 |
16’’ |
241T3N |
241.30 |
338.70 |
169.80 |
232.87 |
175.30 |
||
450 |
18’’ |
241T3L |
241.30 |
338.70 |
169.80 |
232.87 |
175.30 |
||
450 |
18’’ |
273T3N |
273.05 |
355.60 |
198.70 |
264.62 |
183.80 |
||
500 |
20’’ |
273T3L |
273.05 |
355.60 |
198.70 |
264.62 |
183.80 |
||
500 |
20’’ |
298T3N |
298.45 |
372.60 |
221.30 |
290.02 |
192.20 |
||
550 |
22’’ |
298T3N |
298.45 |
372.60 |
221.30 |
290.02 |
192.20 |
3TPI Thread Detail
4TPI Thread Detail
Reference of Torque
Diameter |
mm |
250 |
300 |
350 |
400 |
450 |
500 |
550 |
600 |
650 |
700 |
inch |
10’’ |
12 |
14 |
16 |
18 |
20 |
22 |
24 |
26 |
28 |
|
Torque (N.m) |
400-450 |
500-650 |
700-950 |
850-1150 |
1050-1400 |
1300-1700 |
1850-2400 |
2300-3000 |
3900-4300 |
4400-5200 |
Product detail pictures:
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